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非晶Co-W-B/碳布复合电极材料的制备及其电解水催化性能

873   编辑:中冶有色技术网   来源:施嘉伦,盛敏奇,吴琼,吕凡  
2024-04-09 15:59:20
电解水制氢,是一种理想的可持续制氢方法[1] 电解水反应,包括析氧(OER)电极反应和析氢(HER)电极反应[2] 在OER和HER的电子转移步骤和反应中间体吸/脱附步骤中都存在过程势垒,因此需要一定的过电位(ηOER或ηHER)以克服较高的过程势垒形成的动力学障碍[3,4] 为了提高电解水制氢的能量转换效率,须使用具有催化活性的电极材料来降低OER和HER的反应过电位 贵金属基材料具有极高的电解水催化活性,RuO2和Pt/C分别是OER和HER催化材料的典型代表[5] 但是,贵金属基材料价格昂贵,需要寻找可代替的非贵金属材料

金属Co在HER过程中属于中过电位金属,常用作OER过程的催化电极材料[6] 当Co与B结合时Co的d带收缩使能量中心靠近Fermi能级 因此,Co-B合金或Co的硼化物具有比纯Co更高的电解水催化活性[7] 在Co-B二元组成的基础上引入Ni,可提高其OER催化活性[8] Co与Ni的协同作用使Co-Ni-B具有与Pt/C接近的HER催化活性,因此在Co-B中添加适当的异种元素可进一步提高其电解水催化活性[9] 可将W基材料应用于电解水[10,11,12,13],将W引入Co-B显著影响其电子结构[14]

常见的催化材料呈粉末状,制备电极时须使用粘结剂将其涂覆到基底电极表面 粘结剂使电极的内阻增加和掩蔽催化活性位点 同时,在工作过程中粘结剂的附着力较小容易使催化材料脱落 因此,业界提出使用“自支撑电极” 将催化活性物质原位沉积在具有宏观物理形态、自身化学性质稳定的导电载体上,形成稳固的自支撑催化电极[15] 碳布(CC)材料的导电性和化学稳定性高、质量轻、柔韧性好,可作为自支撑型导电载体[16] 本文应用简易的湿化学还原过程在CC上原位沉积非晶态Co-W-B物质形成自支撑的Co-W-B/CC复合电极材料,作为电解水过程中的阴极和阳极,研究其电解水催化活性和催化稳定性

1 实验方法1.1 Co-W-B/CC复合电极材料的制备

通过湿化学还原将Co-W-B催化活性物质沉积在1cm×1cm的碳布(CC)上 先在浓硫酸和浓硝酸(VH2SO4:VHNO3=3:1)的混合液中对CC进行活化处理,分别用去离子水、无水乙醇超声清洗后自然干燥

配制溶液A:将CoCl2·6H2O和Na2WO4·2H2O溶入去离子水,控制[Co2+]+[WO42-]=0.3 mol/L,用氨水调节pH值为10 配制溶液B:将NaBH4和NaOH溶入去离子水,NaBH4为1.0 mol/L,NaOH为0.25 mol/L 将一定体积的溶液A置入冰水浴,然后将活化处理过的CC浸泡在溶液A中并施加超声波震荡 另取相同体积的溶液B逐滴加入到溶液A中,然后维持反应60 min 最后,将得到的Co-W-B/CC样品取出,用去离子水洗净后放入60℃的真空干燥箱中进行干燥

通过改变溶液A中WO42-的摩尔浓度占比(χW%=[WO42-]/([WO42-]+[Co2+])×100%,χW%=0%、χW%=25%、33%、50%、66%、75%)调节Co-W-B中的Co、W元素比例 将不同Co、W元素比例的样品记为Co-χW-B/CC(χW%=0%时,即Co-B/CC) 用增重法测得不同Co-W-B在CC表面的沉积量均为~0.38 mg/cm2 作为对比,将0.38 mg的商用20wt.% Pt/C和RuO2用传统的涂覆方式分别负载在1 cm×1 cm的CC表面

1.2 性能表征和电化学测试

用FESEM(Hitachi SU5000)、EDX(Oxford X-act)分别测试样品的表面形貌、元素种类、元素含量及分布状况 用XRD(Rigaku Ultimal Ⅳ)测试样品的物相和晶体结构 使用电化学工作站(Princeton VersaSTAT4)在25℃下1 mol/L NaOH溶液中对样品进行电化学测试 在三电极测试体系中,参比电极为Hg/HgO/OH-(1 mol/L)电极,对电极为2 cm2的碳棒电极,所制得的样品为工作电极,样品测试面积为1 cm2 本文所有电化学测试结果的电位值,均换算为相对于标准氢电极(RHE) 线性扫描伏安曲线(LSV)的扫描速率为5 mV/s,OER与HER测试过程的扫描电位区间分别为0.87~2.07Vvs.RHE和0.22~2.62Vvs.RHE;电化学阻抗谱(EIS)的测试频率范围为105~10-2 Hz,扰动电位幅值为5 mV

2 结果和讨论2.1 Co-W-B/CC复合电极材料的的表面形貌

作为基底材料的CC,由表面光滑、直径约10 μm的碳纤维构成(图1a) 在制备过程中χW%=50%的样品(Co-50W-B/CC),其表面形貌如图1b和c所示 可见碳纤维表面被较为致密的沉积物所包覆,这种沉积物由直径为200~800 nm的胞状颗粒聚集而成,部分胞状颗粒之间有空隙,材料的微观表面高度粗糙 EDX分析(图1c-inset)结果表明,该沉积物中有Co、W、B、O四种元素(C元素信号来源于CC基底),其原子分数分别为44.65%、4.86%、42.62%和7.87% 相应的表面元素分布情况如图1d所示,表明上述四种元素均匀分布在沉积物中

图1



图1CC和Co-50W-B/CC的SEM照片、(c-inset) Co-50W-B/CC的EDX能谱以及Co-50W-B/CC的表面元素分布

Fig.1SEM image of CC (a); SEM images of Co-50W-B/CC (b, c)、(c-inset) EDX energy spectrum of Co-50W-B/CC and EDX-mapping of Co-50W-B/CC (d)

如图2a所示,当制备过程中随着χW%值从25%逐渐升至75%沉积物中Co元素含量不断降低,W元素含量不断升高,B元素含量(原子分数)则在39.9%~43.6%内波动 由于BH4-难以将WO42-还原为零价W,产物中的W元素一般以其低价态氧化物的形式存在[14] 因此,EDX分析结果表明,各样品中均存在O元素且伴随W元素含量的提高O元素的含量也呈上升趋势 图2b给出了CC和不同Co-W-B/CC样品的XRD衍射图谱 在CC样品的图谱中,23.8°和44°附近的衍射峰分别对应C(JCPD file#08-0451)的(002)及(101)晶面 五种Co-W-B/CC样品也只在23.8°和44°附近出现衍射峰,短时其强度比CC样品显著降低且漫散射信号加强,意味着这些Co-W-B沉积物以非晶状态包覆CC表面形成 以往用类似反应制备Co-B或Ni-B粉体材料,其产物多为非晶态[17,18] 由图3可见,χW%值过高(χW%≥66%)时Co-W-B沉积物在CC表面分布不均,且沉积物的结构疏松,使其对CC的包覆程度降低 因此,Co-66W-B/CC和Co-75W-B/CC样品的C衍射峰强度明显高于其他样品

图2



图2χW%值([WO42-]/([WO42-]+[Co2+])摩尔百分比)对Co-W-B催化活性物质中元素含量的影响和 CC以及不同Co-W-B/CC样品的XRD衍射图谱

Fig.2Effect of the χW% ([WO42-]/([WO42-]+[Co2+]) mole percentage) on the content of elements in Co-W-B (a) and XRD patterns of CC and Co-W-B/CC samples(b)

图3



图3Co-66W-B/CC和Co-75W-B/CC的SEM照片

Fig.3SEM image of Co-66W-B/CC (a) and Co-75W-B/CC (b)

2.2 Co-W-B/CC复合电极材料的电催化OER、HER活性及其机制

目前工业上实施的电解水工艺大都在碱性环境中进行[19],因此本文在1 mol/L NaOH溶液中分析Co-W-B/CC材料的电解水催化活性,包括阳极反应的OER过程和阴极反应的HER过程

五种Co-W-B/CC样品OER过程的线性扫描伏安曲线(LSV),如图4a所示 随着制备过程中χW%值的提高样品的OER活性呈现先升后降的变化趋势,其中Co-50W-B/CC的OER活性最高 与CC、Co-B/CC和RuO2样品的LSV曲线(图4b)比较,Co-W-B/CC样品的OER活性均显著高于CC和Co-B/CC,其中Co-50W-B/CC的OER活性与RuO2接近,甚至在较低的电位区间超越了RuO2 阳极电流密度为10 mA/cm2时,不同样品的OER过电位(ηOER-10)分别为ηOER-10,CC=0.548 V、ηOER-10,Co-B/CC=0.462 V、ηOER-10,RuO2=0.432 V、ηOER-10,Co-25W-B/CC=0.438 V、ηOER-10,Co-33W-B/CC=0.406 V、ηOER-10,Co-50W-B/CC=0.394 V、ηOER-10,Co-66W-B/CC=0.441 V、ηOER-10,Co-75W-B/CC=0.457 V

图4



图4不同Co-W-B/CC样品的LSV曲线(嵌入图为1.50~1.75VvsRHE电位范围的局部放大图)、Co-50W-B/CC、CC、Co-B/CC和RuO2样品的LSV曲线、 Co-50W-B/CC、CC、Co-B/CC和RuO2样品的Tafel斜率、不同Co-W-B/CC样品和Co-50W-B/CC、Co-B/CC和RuO2样品的EIS曲线以及不同样品的Cdl-OER值和j0-real-OER值

Fig.4OER process:LSV curves of Co-W-B/CC samples (the inset figure is the enlarged view of 1.50~1.75VvsRHE) (a), LSV curves of Co-50W-B/CC, CC, Co-B/CC and RuO2 (b), Tafel slopes of Co-50W-B/CC, CC, Co-B/CC and RuO2 (c), EIS plots of Co-W-B/CC samples (d), EIS plots of Co-50W-B/CC, CC, Co-B/CC and RuO2 (e),and Cdl-OER and j0-real-OER of samples (f)

Tafel斜率(Tafel曲线的线性极化区斜率)也能在一定程度上反映电极材料的催化活性[20] Tafel斜率越低则电极反应速率(反应电流密度)随过电位增加而提升的幅度越大,意味着催化活性越高[21] 根据图4b计算出相应样品的Tafel斜率,画在图4c中 可以看出,Co-50W-B/CC的Tafel斜率为96.8 mV/dec,比CC(144.5 mV/dec)和Co-B/CC(131.1 mV/dec)大幅降低,只比RuO2(94.7 mV/dec)高约2.2%,再次说明Co-50W-B/CC的OER活性与RuO2接近 此外,相近的Tafel斜率还表明,Co-50W-B/CC与RuO2两者表面发生OER过程的反应动力学机制类似[22]

在阳极过电位为0.6 V的条件下测定了不同样品的电化学阻抗谱(EIS),如图4d和4e所示 EIS曲线均有两个容抗弧,表明各样品表面的电极过程有两个时间常数,其中弦长较小的高频容抗弧与电极表面的微观孔隙有关,弦长较大的中-低频容抗弧则与电荷转移过程相关[9] 图4d中的插图为表征电极过程的等效电路模型,其中Rs为溶液电阻,R1为孔隙电阻,Rct为电荷转移电阻,CPE1和CPE2为分别代表孔隙电容和双电层电容的恒相位角元件 根据对Rct值的比较,可判断电极表面法拉第过程的难易程度[23] 根据等效电路模型对EIS数据进行拟合,得出OER过程的Co-50W-B/CC的Rct值为2.24 Ω/cm2,几近于RuO2 (2.17 Ω/cm2),Co-B/CC (8.87 Ω/cm2)、Co-25W-B/CC (3.86 Ω/cm2)、Co-33W-B/CC (3.18 Ω/cm2)、Co-66W-B/CC (4.36 Ω/cm2)和Co-75W-B/CC(5.92 Ω/cm2)五种样品的Rct值则相对较高 这些结果表明,Co-50W-B/CC可有效促进OER过程中的界面电子转移,加速反应的进行

经EIS数据拟合得到的OER过程的双电层电容(Cdl-OER),反映电极材料表面催化活性位点的多少[24] 根据图4a和b中的LSV曲线并结合Tafel关系式,可推算出不同样品OER过程的表观交换电流密度(j0-OER) 而OER过程的表观交换电流密度与其双电层电容的比值(j0-real-OER=j0-OER/Cdl-OER),则是表征电极材料OER本征催化活性的直观参量[25] 各样品的Cdl-OER和j0-real-OER的计算结果,如图4f所示 RuO2是典型的高活性OER催化材料,其j0-real-OER值远高于其他样品,但其Cdl-OER值却最小 其原因是,在电极的制备过程中RuO2粉体的团聚和粘结剂掩蔽了部分催化活性位点 在CC表面自主沉积形成的Co-W-B/CC和Co-B/CC样品中,Co-50W-B/CC的Cdl-OER值和j0-real-OER值均最大 据此分析,Co-50W-B/CC的OER活性与RuO2接近,可能与两个因素有关 其一是,非晶结构造成活性原子配位高度不饱和,且其微观表面高度粗糙不存在粘结剂,使之产生并暴露出更多的催化活性位点,提高了OER反应的发生几率[25] 其二是,由于静电吸引OH-易于与Co-W-B中呈氧化态的Wδ+发生配位 电负性较强的B原子促使配位的OH-发生去质子化而形成过氧化物中间体(*OOH),进而促进OER反应的进行[26],而χW%=50%的样品(Co-50W-B/CC)其元素比例可能更利于这一情况的发生

针对电解水过程的阴极反应,各样品HER过程的LSV曲线,如图5a和b所示,选择Pt/C作为HER过程的性能对照 Pt/C的HER活性最高,阴极电流密度为-10 mA/cm2时的HER过电位(ηHER-10)为0.031 V,而CC几乎无HER活性 Co-W-B/CC样品的HER活性均高于Co-B/CC,其中Co-50W-B/CC的HER活性相对最高 -10 mA/cm2时不同Co-W-B/CC样品和Co-B/CC的析氢过电位分别为ηHER-10,Co-B/CC=0.229 V、ηHER-10,Co-25W-B/CC = 0.149 V、ηHER-10,Co-33W-B/CC = 0.132 V、ηHER-10,Co-50W-B/CC = 0.094 V、ηHER-10,Co-66W-B/CC = 0.137 V、ηHER-10,Co-75W-B/CC = 0.153 V 图5c给出了Co-50W-B/CC、CC、Co-B/CC和Pt/C四种样品HER过程的Tafel斜率 Pt/C的Tafel斜率为31.9 mV/dec,与以往诸多报道的数值极为接近[27,28],其表面的HER反应动力学过程受Tafel步骤控制 Co-50W-B/CC (117.4 mV/dec)和Co-B/CC(156.2 mV/dec)的Tafel斜率接近于120 mV/dec,表明两者表面的HER反应动力学过程受Volmer步骤控制[29] W的外围电子层排布为5d46s2,有1个空的和4个半满的5d轨道,易于接受氢原子的吸附,从而促进HER过程中Volmer反应的进行 因此,Co-50W-B/CC的Tafel斜率比Co-B/CC下降了38.8 mV/dec 有必要指出,W含量过高时氢原子的脱附变得困难,将抑制后续的H2析出,进而阻碍HER反应的进行 因此,Co-W-B中的W含量应控制在一定的合理范围内

图5



图5不同Co-W-B/CC样品的LSV曲线(嵌入图为-0.10~-0.30VvsRHE电位范围的局部放大图)、Co-50W-B/CC、CC、Co-B/CC和Pt/C样品的LSV曲线、Co-50W-B/CC、CC、Co-B/CC和Pt/C样品的Tafel斜率、不同Co-W-B/CC样品的EIS曲线、Co-50W-B/CC、Co-B/CC和Pt/C样品的EIS曲线以及不同样品的Cdl-HER值和j0-real-HER值

Fig.5HER process: LSV curves of Co-W-B/CC samples (the inset figure is the enlarged view of -0.10~-0.30VvsRHE) (a), LSV curves of Co-50W-B/CC, CC, Co-B/CC and Pt/C (b), Tafel slopes of Co-50W-B/CC, CC, Co-B/CC and Pt/C (c), EIS plots of Co-W-B/CC samples (d), EIS plots of Co-50W-B/CC, CC, Co-B/CC and RuO2 (e) and Cdl-HER and j0-real-HER of samples (f)

在0.1 V阴极过电位下不同样品的EIS曲线,如图5d和e所示 与OER过程类似,HER过程的EIS曲线也都有两个容抗弧,也用等效电路模型对EIS数据进行拟合 在HER过程中Co-50W-B/CC的Rct值为6.46 Ω/cm2,低于Co-B/CC(28.78 Ω/cm2)、Co-25W-B/CC(19.53 Ω/cm2)、Co-33W-B/CC(13.49 Ω/cm2)、Co-66W-B/CC (14.23 Ω/cm2)和Co-75W-B/CC (25.22 Ω/cm2)五种样品,仅比Pt/C(3.46 Ω/cm2)高 因此,在HER过程中Co-50W-B/CC表面也能发生极快的界面电子转移,使H+还原 各样品在HER过程中的Cdl-HER和j0-real-HER(HER过程的表观交换电流密度j0-HER与其双电层电容的比值)的计算结果,如图5f所示 在HER过程中Co-50W-B/CC的Cdl-HER值也最大,其j0-real-HER值也只比Pt/C低 换言之,在所测试的样品中,Co-50W-B/CC有最多的HER催化活性位点和只次于Pt/C的HER本征催化活性

2.3 Co-W-B/CC复合电极材料的电催化稳定性和全解水活性

图6a和b给出了Co-50W-B/CC在1 mol/L NaOH溶液中分别经历1000次OER循环测试和1000次HER循环测试结果,可见测试前后的LSV曲线均十分接近 以电流密度绝对值为50 mA/cm2时的OER过电位和HER过电位为例,分别循环1000次后,ηOER较首次增加10 mV、ηHER较首次增加6 mV,增幅分别为5.7%和2.4% 分别在30 mA/cm2(OER过程)和-30 mA/cm2(HER过程)的电流密度下恒电流极化24 h的V-t曲线,如图6c所示,可见极化过程中的阳极电位和阴极电位均整体保持稳定 这表明,无论在OER过程还是HER过程,Co-50W-B/CC都表现出良好的电催化稳定性

图6



图6Co-50W-B/CC在OER过程中循环1000次前后的LSV曲线、Co-50W-B/CC在HER过程中循环1000次前后的LSV曲线、Co-50W-B/CC在30 mA/cm2和-30 mA/cm2下的V-t曲线以及Co-50W-B/CC(+)??Co-50W-B/C(-)与RuO2(+)??Pt/C(-)的全解水活性比较

Fig.6LSV curves of Co-50W-B/CC before and after 1000 potential cycles in OER process (a), LSV curves of Co-50W-B/CC before and after 1000 potential cycles in HER process (b), V-t plots of Co-50W-B/CC at 30 mA/cm2 and -30 mA/cm2 (c) and comparison for the electrocatalytic water splitting activity of Co-50W-B/CC(+)??Co-50W-B/CC(-) and RuO2(+)??Pt/C(-) (d)

在恒电流电解水工艺的操作中,其全解水过程的槽电压为Ecell=E0OER +ηOER+E0HER+ηHER[30] 因此,根据OER和HER过程的LSV曲线可以计算出Co-50W-B/CC同时作为阳极和阴极时(Co-50W-B/CC(+)??Co-50W-B/CC(-))特定电解电流密度(注:LSV曲线中电流密度的+/-号表示其为阳极或阴极反应,全解水过程的电解电流密度取其绝对值)下的Ecell,并与RuO2和Pt/C分别作为阳极和阴极时(RuO2(+)??Pt/C(-))相应的Ecell进行比较,结果如图6d所示 在较低的电解电流密度下Co-50W-B/CC(+)??Co-50W-B/CC(-)的Ecell值与RuO2(+)??Pt/C(-)的十分接近 往往将光伏发电设备与电解水设备相结合,通过电解水来储存光伏发电设备所产生的电能,这类设备的电解电流密度约为10 mA/cm2[31] 电解电流密度为10 mA/cm2时,Co-50W-B/CC(+)??Co-50W-B/CC(-)的Ecell值为1.718 V,仅比RuO2(+)??Pt/C(-)高出0.026 V

3 结论

(1) 通过湿化学还原在CC表面沉积非晶Co-W-B催化活性物质,可制备一种自支撑的Co-W-B/CC复合电极材料 这种材料在碱性环境(1 mol/L NaOH)中表现出理想的电解水催化活性 [WO42-]/([WO42-]+[Co2+])比值为50%的Co-50W-B/CC样品的催化活性最高:10 mA/cm2时的OER过电位为0.394 V,-10 mA/cm2时的HER过电位为0.094 V

(2) 使用Co-50W-B/CC同时作为阳极和阴极进行全解水时,在10 mA/cm2电解电流密度下Co-50W-B/CC(+)??Co-50W-B/CC(-)的Ecell值为1.718 V,只比RuO2(+)??Pt/C(-)高0.026 V

(3) 本征催化活性和电化学活性面积的提高,使Co-50W-B/CC样品在较低电流密度下具有与贵金属基材料接近的催化活性 Co-50W-B/CC样品在OER和HER过程都具有良好的催化稳定性

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CoOx-carbon nanotubes hybrids integrated on carbon cloth as a new generation of 3D porous hydrogen evolution promoters

1

2017

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